IGS TubeTech introduces Rovex™ – the next evolution of its proven robotic fired heater cleaning technology

New platform builds on years of successful field deployment to deliver enhanced access, digital verification and improved fired heater performance

Integrated Global Services (IGS), a provider of asset integrity and energy efficiency solutions for the energy, power and heavy industry sectors, today introduced Rovex™, the latest evolution of its proven robotic cleaning technology for fired heater convection sections.

Building on the TubeTech robotic cleaning system, which has been successfully deployed across industrial facilities worldwide for many years, Rovex combines proven cleaning performance with advances in robotic mobility, access capability and digital performance verification. The introduction of Rovex brings together years of operational learning under a single technology platform, reflecting IGS' continued investment in robotics, digitalization and performance-driven maintenance solutions.

Designed to navigate complex tube geometries, the compact remotely operated vehicle (ROV) uses patented cleaning lance technology and integrated inspection capabilities to remove stubborn fouling while eliminating the need for confined-space entry.

Fired heater fouling remains one of the largest contributors to lost thermal efficiency across refining and petrochemical operations. Even a 1% loss in steam cracker efficiency can cost operators several million dollars annually, making effective convection section cleaning critical to plant performance.

Unlike conventional manual cleaning or water jetting, Rovex is designed to clean more than 90% of accessible tube surface area, helping operators recover efficiency while reducing the risk of damage associated with traditional methods.

Each deployment is supported by thermal performance analysis before and after cleaning, enabling IGS engineers to target fouled areas and verify operational improvements. Recent projects have demonstrated fuel efficiency improvements of up to 2.9%, stack temperature reductions of up to 60°C (108°F), annual CO₂ emissions reductions exceeding 1,600 tonnes, and payback periods of less than three months, depending on furnace design and operating conditions.

Recent field applications further demonstrate the platform's impact. At Oman Methanol Company, Rovex restored convection section performance, reducing stack temperature by 34°C (93.2°F) and improving fuel efficiency by 1.8%, enabling a return to full production capacity while lowering fuel consumption and associated emissions.

"Rovex represents the next stage in the evolution of our robotic cleaning technology," said Eric Duvekot, Vice President of Engineering at IGS. "We've built on years of successful field deployment with the TubeTech platform, incorporating customer

feedback and continued engineering development to create a more capable system. Rovex helps operators recover lost efficiency more safely, access more of the convection section, and verify performance improvements with greater confidence."

As industries seek safer, more efficient and lower-emission maintenance solutions, Rovex combines a proven operational track record with the latest advances in robotics and digital performance analysis to help operators improve energy efficiency, reduce emissions and make more informed maintenance decisions.

www.integratedglobal.com

HIKMICRO Strengthens Instrumentation Push with LRG10 Series Radar Level Meter

Precision Measurement. Intelligent Performance

The introduction of HIKMICRO’s flagship LRG10 series radar level meter is accelerating the company’s expansion within the global instrumentation market. This high-performance instrument delivers accurate, stable level measurements, benefiting demanding sectors that include water management, food and beverage, petrochemical, life sciences, chemical, and medical.

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Following HIKMICRO’s entry into instrumentation in 2025 with its high-precision Coriolis and Ultrasonic flow meters, the company has rapidly gained international recognition by addressing real-world challenges. The new LRG10 series builds on this success, reinforcing the company’s emergence as a proven and trusted provider of industrial-grade measurement instruments.

At the core of the LRG10 is advanced 80 GHz FMCW radar technology, delivering high-resolution level measurements with a small 3° beam angle and accuracy up to ±2 mm. Compared with conventional radar systems, the LRG10 series provides more focused detection and significantly improved signal clarity, ensuring consistent measurement.

With a maximum range of 120 m, the device supports the continuous level monitoring of liquids, slurries, and granular (bulk solid) materials across applications that extend from individual storage tanks to large-scale warehouses and reservoirs. Importantly, HIKMICRO has engineered the instrument for reliability in complex scenarios. A combination of AI-based false echo suppression and intelligent interference shielding enables stable performance in environments featuring dust, steam, agitation, or volatile gases.

Engineered for practical performance

 The device can adapt to diverse operational requirements. Multiple antenna configurations and mounting options enable deployment across a broad range of vessels and process conditions, including high-temperature and high-pressure environments. A self-learning algorithm continuously optimizes performance based on real-time data, improving adaptability without manual recalibration.

Response times of under a second make the LRG10 series ideal for fast-moving processes like reaction vessels, while low power consumption ensures easy integration into existing infrastructure. Bluetooth-enabled configuration and remote set-up capabilities reduce the time and effort required during installation and commissioning.

Building momentum in instrumentation

 The arrival of the LRG10 helps maintain strong early momentum for HIKMICRO’s instrumentation portfolio. In a matter of months, the company has successfully deployed its other instrumentation in many demanding applications, from precision flow measurement in food production to air and steam pressure monitoring in power generation. Customers consistently report stable operation, high accuracy, and reliable performance.

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This track record matters. It reflects an approach that utilizes in-house chip design, core algorithm development, and manufacturing at scale, yielding advanced, high-quality technology at a more accessible price point.

“Our strategy is to make high-performance instrumentation more accessible without any compromise in quality,” says Stefan Li, Overseas Market Director at HIKMICRO. “By leveraging our expertise, HIKMICRO measurement instruments solves real-world industrial problems while supporting the wider industry shift toward digitalized, data-driven operations.”

A unified industrial platform

 The LRG10 series forms part of a comprehensive HIKMICRO industrial platform that unites production control, predictive maintenance, and safety within a single, affordable solution. Combining instrumentation with established capabilities in thermal imaging and acoustic sensing enables customers to monitor processes, detect faults early, and optimize performance through a fully integrated ecosystem.

With the LRG10, HIKMICRO continues to build credibility in the instrumentation sector, demonstrating both technical capability and a clear commitment to overcoming customer challenges. For more information visit www.hikmicrotech.com

About HIKMICRO

HIKMICRO is the world's leading smart thermal imaging brand, celebrating a decade of innovation in temperature measurement and detection. Built on thermal imaging expertise, the company has expanded into visible light, ultrasonic, and radar technologies—delivering comprehensive sensing solutions to customers in over 100 countries.

From handheld thermal cameras and acoustic imagers to firefighting cameras and instrumentation products spanning temperature, flow, and pressure, HIKMICRO serves industries including industrial, security, safety, and consumer electronics. Trusted by professionals and homeowners alike, HIKMICRO devices are widely used in building inspections, HVAC, predictive maintenance, water leakage detection, and DIY applications.

HIKMICRO, World Leader in Smart Thermal Imaging, Marks 10th Anniversary with Launch of Trailblazing AI-Powered SuperScene™ Mode

Expert Knowledge, AI-Enabled

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HIKMICRO is celebrating 10 years of global leadership in smart thermal imaging by introducing SuperScene™ Mode. This AI-powered breakthrough facilitates faster, simpler, and more accessible thermal inspections for trade professionals and DIY enthusiasts of any skill level.

Far more than just a new feature, SuperScene™ Mode represents a transition from simple image capture to instant actionable insight. By embedding a decade of field expertise into AI-driven analysis, HIKMICRO is removing the complexity that has traditionally limited thermal imaging while setting a new benchmark in usability and performance.

“Our vision from day one was to take thermal imaging solutions from niche applications to the mass market, adding more intelligence and accessibility,” says Stefan Li, Overseas General Manager at HIKMICRO. “SuperScene™ Mode marks a new chapter in that vision. This advanced technology embeds the knowledge of experienced trade professionals directly into our products, enabling any user to work like an expert.”

From Detection to Decision

 Thermal imaging can reveal hidden issues, but correct device configuration and image interpretation have long-proved barriers. Adjusting parameters, understanding thermal patterns, and making accurate diagnoses typically require training and experience. SuperScene™ Mode eliminates these obstacles through its two-layer architecture.

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First, Expert Presets, See like an Expert, automatically optimize camera settings for common inspection scenes that include Water Leak, Insulation, Floor Heating, Electrical, Macro, Solar Panel, and more. This saves time and eliminates guesswork, so every inspection starts with the right settings. For professionals, advanced scenes like Insulation Pro and Condensation deliver enhanced visual alerts and environmental data integration for deeper diagnostic insights.

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Second, Smart SuperScene™, Think like an Expert, applies AI to analyze thermal images. In key scenes like Water leak, Insulation, and Floor Heating, the system detects and flags anomalies on screen, turning raw data into clear, actionable information. The result is an instant step change in ease of use. What once depended on specialist expertise can now be completed with greater speed, consistency, and confidence.

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Positive Feedback

 Using the technology to see and think like an expert is already delivering gains in the real world.

“The visual indicators, such as anomaly markers, are clear and highly effective,” states Aleksandar Stojanović, a Level 2 certified thermographer. “They streamline the inspection process and make it much easier to communicate findings, as issues are immediately visible and easy to explain.”

Get an AI-Enabled Advantage

 Since its foundation in 2016, HIKMICRO has engaged closely with trade professionals that include electricians, plumbers, HVAC service personnel, and energy auditors to understand thermal imaging in practice.

SuperScene™ Mode reflects this collaboration. HIKMICRO AI learns from thousands of real-world examples, adapting to different environments without rigid rules. By combining thermal imaging with visible light, the camera understands what it sees: a wall, a floor, or a pipe. A leak is only flagged when both temperature and scene context make sense. The result? A reduction in false alarms from 90% to near zero, with detection accuracy up by 61%.

Everything runs on-device. There is no cloud, no delay, and no privacy worries, providing real-time answers right in the hand of the user.

Looking ahead, HIKMICRO will continue to extend its product AI capabilities, further reduce false positives, and expand into applications such as solar inspection and automotive diagnostics.

Update to v5.5.112 and unlock SuperScene Mode. With this upgrade, HIKMICRO is setting a new industry benchmark by making smart thermal imaging accessible to all, a fitting way to celebrate a decade of industry-leading innovation. SuperScene Mode is available now on Eco Series, B Series, and Pocket Series (select models only - contact HIKMICRO for specific compatibility) thermal camera devices. For more information visit www.hikmicrotech.com or the official Amazon Store.

About HIKMICRO

HIKMICRO is the world's leading smart thermal imaging brand, celebrating a decade of innovation in temperature measurement and detection. Built on thermal imaging expertise, the company has expanded into visible light, ultrasonic, and radar technologies—delivering comprehensive sensing solutions to customers in over 100 countries.

From handheld thermal cameras and acoustic imagers to firefighting cameras and instrumentation products spanning temperature, flow, and pressure, HIKMICRO serves industries including industrial, security, safety, and consumer electronics. Trusted by professionals and homeowners alike, HIKMICRO devices are widely used in building inspections, HVAC, predictive maintenance, water

Enerpac announces Remote-Operated Toe Jack - High-Capacity Lifting with a Compact Footprint

Industrial tools and heavy lift specialist, Enerpac, announces the new TJP308 Remote-Operated Hydraulic Toe Jack. Engineered specifically for professional machinery movers and heavy equipment installers, the Enerpac TJP308 combines a 33-ton lifting capacity with a lightweight, highly manoeuvrable design to optimise safety and precision in space restricted industrial environments.
Extended Stroke and Multi-Point Synchronisation
Featuring a 200 mm stroke, among the highest available for a lightweight toe jack, the Enerpac TJP308 allows operators to lift machinery higher in a single cycle. This extended stroke reduces the need for repetitive repositioning or packing blocks, enabling faster placement of machine skates and supports.
For complex industrial moves, the TJP308 is fully compatible with Enerpac Split-Flow Pump systems. While traditional configurations rely on multiple single jacks paired with individual hand or battery pumps, the TJP308’s design allows for the simultaneous control of up to four jacks. This enables synchronised, multi-point lifting and real-time load monitoring from a single control panel, enabling shorter setup and lift times.
To ensure maximum versatility and stability when handling irregular loads, the TJP308 jack features an adjustable 3-Position Tilting Toe allowing precise lifting from tight access points and varying load angles up to 5°.
“By utilising hydraulic power supplied from a remote pump, the Enerpac TJP308 allows operators to control lifts from a safe, ergonomic distance, says Carsten Daft, Senior Product Manager at Enerpac Heavy Lifting Technology. “This remote capability eliminates the need to work in close proximity to unstable loads or tight-clearance areas, significantly minimising exposure to pinch points and reducing physical strain.”
Engineered for Crowded Factory Floors
Built with a robust yet lightweight aluminium construction and integral solid rubber wheels, the Enerpac TJP308 weighs just 80 kg, offering a highly portable alternative to bulky steel jacks. It is purpose-built for crowded factory floors where machinery is tightly spaced or installed close to walls.
The Enerpac TJP308 is equipped with foldable side legs, a long removable driving handle, integrated lifting eyes, and optional side handles for rapid positioning. Lastly, the TJP308 includes a single-acting RAC308 cylinder and a CR400 female coupler for seamless integration into existing fleets.
For more information on the Enerpac TJP308 Toe Jack visit www.enerpac.com
 

Ellis Leads the Way with 57% Carbon Reduction and New EPD Milestone

Ellis has further strengthened its position as a sustainability leader in the cable management industry with the publication of a new Environmental Product Declaration (EPD) for its polymer cable cleat range and the release of its latest carbon footprint report showing a 57% reduction in Scope 1 and 2 emissions over the last eight years.

The EPD provides transparent lifecycle environmental data for Ellis polymer cable cleats, enabling consultants, contractors, EPCs and end users to make more informed and sustainable specification decisions.

The publication follows Ellis' industry-leading stainless steel cable cleat EPD and means the company now offers verified environmental data across both its main stainless steel and polymer cable cleat ranges.

Produced in accordance with EN 15804+A2, ISO 14025 and ISO 21930, the EPD assesses environmental impacts throughout the product lifecycle, from raw material extraction and manufacturing through to end-of-life disposal and recycling.

Alongside the new EPD, Ellis has published its latest Carbon Footprint Report, highlighting substantial progress towards its sustainability objectives.

The report shows that the company has reduced Scope 1 and 2 emissions by approximately 57% since its 2017/18 baseline year, driven by investments in renewable energy, electrification and continuous operational improvements. The latest figures also show solar power now contributes more than half of the company's energy requirements.

Danny Macfarlane, Managing Director of Ellis, said:

"Sustainability is increasingly influencing decisions across the industries we serve, from data centres and renewable energy projects to power generation and critical infrastructure.

"Providing independently verified environmental data through EPDs gives customers the transparency they need to assess the environmental impact of their projects, while our latest carbon footprint report demonstrates that we are committed to reducing the environmental impact of our own operations as well.

"We believe environmental claims should be supported by robust evidence and measurable outcomes. These latest developments reinforce our commitment to transparency, continuous improvement and supporting customers on their own sustainability journeys."

Environmental Product Declarations are often described as the environmental equivalent of nutritional labels. They provide objective data on a product's environmental performance and are increasingly being requested as part of project sustainability assessments, embodied carbon calculations and ESG reporting requirements.

As sustainability requirements continue to evolve across global infrastructure markets, Ellis remains committed to providing customers with both the products and the environmental data needed to support responsible project delivery.

The new Polymer Cable Cleat EPD and latest Carbon Footprint Report are available to download from the Ellis web site: https://www.ellispatents.co.uk/sustainability

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HSE backs new unified code of practice for water jetting

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Water jetting procurement managers and service users are being urged to use the WJA’s new single code of practice to help them drive up safety standards across their worksites.

The new code replaces the WJA’s three previous codes, the Blue Code for high and ultra-high pressure jetting, the Red Code for drain and sewer jetting, and the Purple Code for hot and cold pressure washers. 

Known as the WJA black code, due to its black cover, the document creates a single standard for water jetting that is much easier to access, understand and use to optimise safety. 

Water jetting presents unique hazards often not fully understood by service users, which can result in safety lapses that increase the risk of serious injuries or fatalities.

WJA Chairman Lee O’Callaghan says: “Our new single code of practice represents the biggest step forward in defined water jetting standards since the WJA introduced its first code in 1982. 

“It’s an exciting and important milestone for the WJA, our members and for every organisation that uses water jetting. There is now one code for water jetting across all pressures. 

“The WJA Black Code has been developed with technical guidance from the Health and Safety Executive, which acknowledges it as defining industry best practice. This means it will refer to the WJA single code when carrying out its investigations.

“Procurement professionals and users of water jetting services can use it to specify standards for all water jetting techniques, including pressure washing, drain cleaning and hydrodemolition, by requiring suppliers to comply with the WJA code of practice.”

The same single code guidance is also built into all instruction delivered through the WJA’s City & Guilds-accredited water jetting training programme, the most popular water jetting courses in the UK.

The new code includes guidance on water jetting teams – organisation and duties, personal protective equipment (PPE), water jetting units, hose assemblies – inspection and testing, frost precautions, and safe use of equipment. 

It also includes, for the first time, publication of a page-by-page version of the WJA’s water jetting injury treatment algorithm. 

It provides advice, created for the WJA by medical experts, on the best practice response to water jetting injuries from worksite first aid through to post-hospital rehabilitation. 

Connections between different pressures and types of water jetting have been made clearer than ever, aiding its use as a practical operational guide, available on worksites via the WJA app.

WJA Technical Manager Gordon Taylor says: “I’m confident it will be easier for contractors, training providers and service commissioners to use the WJA’s code of practice to work to the highest standards.

“The WJA is the guardian of water jetting safety, and that is the primary purpose of the new Black Code.” 

www.waterjetting.org.uk

The ways operators ensure OSHA safety knowledge retention for maintenance teams

Maintenance work tests safety knowledge at the point where equipment is isolated, opened, repaired, or returned to service. A technician may understand a procedure during training, then spend months completing routine work before facing the same risk again during a breakdown or shutdown. That gap matters because maintenance activity often involves changing conditions, unfamiliar equipment states, and time pressure created by lost production. An OSHA compliance course gives maintenance teams a structured starting point, but operators need a clear process that keeps the knowledge active long after the initial training has been completed.

Safety knowledge must remain available during changing work

Maintenance teams do not carry out every high-risk activity every day. A technician may need to isolate an electrical system during one assignment, then work near a confined space or prepare equipment for lifting during the next. The safety principle may be familiar, yet its application changes with the asset, work area, energy source, and task scope. Knowledge retention therefore depends on more than remembering course material. It depends on recognising the relevant risk before work begins and using the correct controls at the moment they are needed.

Ensuring employees take an OSHA compliance course gives operators and supervisors a common understanding of hazard recognition, safe work practices, inspections, personal protective equipment, and emergency responsibilities. This shared foundation improves the quality of maintenance planning because teams already understand the purpose of the checks that take place before a task starts. Site-specific instructions can then focus on the actual intervention, such as the equipment being worked on, the isolation method, the work boundary, and the communication required during the job.

Maintenance planning keeps learning active

Job planning provides one of the strongest opportunities to bring safety knowledge back into daily use. A well-prepared maintenance task explains the work required, identifies the main hazards, and states the controls that must remain in place. Reviewing a job plan before work begins prompts technicians to consider the equipment condition and the surrounding environment instead of relying only on familiarity with the asset. It also creates a clear point for supervisors to check that the planned method still matches the conditions found on site.

An OSHA refresher course supports this process by returning attention to the safety topics that may not appear in every shift. Lockout/tagout procedures, emergency response, hazard communication, respiratory protection, and permit-required confined space work all require reliable recall when they become relevant. Refresher learning gives operators time to revisit these areas before an urgent job exposes a gap in understanding. It also helps maintenance leaders keep essential safety principles visible when the team has been focused on production targets, routine inspections, or recurring repairs.

Supervisors reinforce knowledge through real work

Supervisors have a central role in turning training into dependable practice. A training record confirms that a course has been completed, but a task discussion reveals whether the individual understands the risk in front of them. Questions during the permit review or pre-job meeting should test the 

worker’s understanding of the work sequence, the isolation points, the required protective measures, and the action to take if the task no longer matches the plan. These discussions give workers a practical reason to recall the knowledge gained during training.

Shift handovers also deserve more attention within maintenance safety systems. Important information can be lost when work passes from one team to another, particularly after temporary repairs, incomplete isolations, or equipment changes made during fault-finding. A strong handover explains the current equipment status and identifies any control that must remain in place. It also gives the incoming team an opportunity to ask questions before assuming responsibility for the work. This keeps safety knowledge connected to the real operating condition of the asset.

Refresher learning supports higher-risk maintenance work

A scheduled OSHA refresher course gives maintenance personnel a defined opportunity to revisit safety knowledge before it becomes relevant under pressure. This is especially useful for teams returning to shutdown activity, moving onto a new project, or preparing for maintenance work that occurs only occasionally. The course content can bring attention back to job hazard analysis, stop work authority, electrical safety, hand safety, fire response, and environmental responsibilities without relying on workers to identify their own knowledge gaps.

Maintenance managers should connect refresher learning to the work calendar rather than treating it as a separate annual obligation. A planned outage, major overhaul, new equipment installation, or contractor mobilisation provides a clear reason to review the knowledge required for upcoming tasks. This approach makes the OSHA refresher course part of preparation for the work ahead. It also allows supervisors to identify where additional practical instruction is needed before technicians begin a higher-risk intervention.

Records should show readiness rather than completion

Training systems are more useful when they show readiness for the work being assigned. A maintenance manager needs to see who has completed core training, who requires refresher learning, and who needs further site or task-specific instruction. Those records should be reviewed alongside work schedules and planned maintenance activity. This makes it easier to prevent a situation where a technician is assigned to work that requires knowledge they have not recently used or updated.

Safety knowledge retention also supports maintenance reliability. Teams that understand the reason behind an isolation, permit, or stop-work decision are less likely to bypass a control when a repair becomes difficult. They are better placed to recognise when a familiar task has changed and to raise concerns before the work creates a larger issue. A structured OSHA compliance course followed by targeted refresher learning gives maintenance teams a stronger basis for making those decisions consistently across planned and reactive work.

Engineering a legacy: A third-generation career in vertical mobility

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Schindler marks this year’s International Women in Engineering Day, on June 23, by celebrating the growing number of women entering and advancing in technical fields. Among them is Amanda Yarger, sales account manager at Schindler U.S.A., who oversees a wide range of repairs and modernization projects.

 

When people think of engineering, they often picture breakthrough technologies and complex systems that shape the way we live. Yet behind every innovation are the individuals who keep critical infrastructure running day in and day out.

Schindler Sales Account Manager, Existing Installations Amanda Yarger is one of those people.

A third-generation professional in the business — her grandfather worked as a lift mechanic in the 1950s, and her parents met while working for Schindler — she grew up surrounded by conversations about vertical transportation.

“I’ve been in the elevator industry, or at least I’ve known about it, all my life. When I started working for Schindler, it felt like I already had over 20 years of experience,” Yarger says.

Today, she works as a sales account manager in the U.S., covering Northern California and Nevada. Her responsibilities span a wide range of activities but can be distilled into one critical mission: ensuring that systems operate safely and efficiently when it matters most.

“We deal with everything — we repair and upgrade anything you can think of, from replacing doors or fixing water damage to installing new software systems that optimize traffic flow,” Yarger explains.

Her role includes providing technical solutions, ensuring workplace safety, supervising technicians and jobsite activity while supporting service, maintenance and repair sales. Communication, financial acumen, business development and management skills are all essential, as she oversees every step of the repair process, from start to finish.

A different start

Interestingly, Yarger’s career did not begin in engineering. After graduating with a degree in communication, she initially worked in social media marketing and public relations. That experience provided her with valuable skills in client communication and team organization that, combined with deep technical expertise, allow her to bridge the gap between complex mechanical needs and client expectations.

She and her team have a comprehensive understanding of all types of elevators and escalators, regardless of their age or brand. Some of the units they work with are among the most modern, equipped with systems powered by artificial intelligence. Others date back decades — the oldest elevators Yarger has worked with are from the 1950s. Her team doesn’t only look after Schindler units; they handle elevators and escalators from all brands.

“Of course, all mechanics know what to repair and how. They have a lot of experience. However, our repair mechanics must be the most technically knowledgeable people since we handle everything. I work with them to have a thorough understanding of every part of the process,” she says.

Yarger explains that she learned the ins and outs of the elevator repair business through a combination of internal mentorship programs, asking numerous questions and observing her mechanics in the field.

“And, it doesn't hurt to have one of Schindler's top mechanics close at hand for advice,” she says, referring to her father and other members of her ‘elevator dynasty’ family.

Inspiring the next generation

Stories like Amanda Yarger’s highlight the evolving face of engineering, where diverse career paths and supportive, inclusive environments are opening doors for more women to thrive. For Schindler, developing groundbreaking technologies that transform the vertical mobility industry goes hand in hand with fostering an environment where talent from all backgrounds can succeed.

By investing in people and promoting inclusive growth, the company continues to help shape a more diverse and vibrant future for engineering.

Click here to learn more about Amanda Yarger.

Flir and edevis Advance Real‑Time Automated NDT with Integrated Flir A6450 MWIR Thermal Imaging

Flir, a Teledyne company, is highlighting a new advancement in automated non‑destructive testing (NDT) through a technical collaboration with edevis GmbH, a leader in active thermography.
 

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Flir, a Teledyne company, is highlighting a new advancement in automated non‑destructive testing (NDT) through a technical collaboration with edevis GmbH, a leader in active thermography. Together, the companies demonstrate how the Flir A6450 long‑life cooled MWIR camera integrates seamlessly into automated inspection workflows to detect structural anomalies in real time, enabling manufacturers to identify defects that traditional point‑based methods or standard sensors often miss.

Across industries such as automotive, energy, and advanced manufacturing, hidden flaws like grinding burn, coating delamination, adhesion failures, and subsurface irregularities can compromise product integrity. Conventional inspection techniques typically examine only small areas, leaving critical defects undetected. The Flir–edevis approach introduces a new standard for full‑surface, high‑speed thermal inspection that delivers actionable results within seconds.


At the core of the system is the Flir A6450, engineered for continuous 24/7 operation in demanding industrial environments. Its long‑life cooler, rated for 27,000 hours, and its high‑speed MWIR imaging capabilities allow precise temperature measurement and rapid thermal response capture—key requirements for identifying subsurface defects during active thermography. When paired with edevis’ laser‑based excitation and advanced thermography software, the system reveals structural anomalies that are invisible to the human eye and difficult to detect with conventional sensors.

“Manufacturers are under increasing pressure to automate more of their quality assurance processes while maintaining absolute reliability,” said Mathew Hasty, Global Vertical Director at Flir. “The A6450 is designed for exactly these environments. Combined with edevis’ active thermography, it delivers real‑time insight into structural behavior that helps customers catch defects earlier and keep production moving.”

edevis’ active thermography platforms are widely used for structural inspection of metals, composites, battery components, and precision‑machined parts. By integrating Flir thermal imaging, these systems provide deeper insight into material behavior under thermal excitation and support automated decision‑making directly on the production line. The result is a reliable, contactless, and repeatable inspection process that scales to modern manufacturing throughput.


“Our mission is to make high‑precision NDT fully automated, fast, and easy to integrate,” said Alexander Dillenz Managing Director at edevis GmbH. “Flir’s A6450 gives us the thermal performance and long‑term stability required for continuous industrial use. Together, we’re enabling manufacturers to detect defects that would otherwise remain hidden and to do so at the speed their production lines demand.”

As industries accelerate their adoption of automated inspection technologies, the combination of Flir thermal imaging and edevis active thermography offers a scalable, future‑ready solution. Whether applied to brake discs, composite structures, battery cells, or semiconductor components, the integrated workflow provides manufacturers with a powerful tool to ensure product integrity and reduce scrap.

www.flir.com

 

Webinar June 25: AI-driven asset intelligence for utilities

Traditional utility thermal inspections have a major bottleneck: manual interpretation. It’s slow, subjective, and risks critical issues slipping through the cracks.

On Thursday, June 25th at 15:30, FLIR and Prasanna Technologies are hosting a compact, 30-minute webinar to show you how to automate the entire process.

By pairing FLIR’s iXX-Series thermal cameras with Styra (an AI-powered analytics platform), we are giving utilities a "single pane of glass" view across their entire asset network.

[Live Webinar] AI-Driven Asset Intelligence for Reliability

What you’ll learn in 30 minutes:

  • AI Anomaly Scoring: Automatically detect and score thermal faults by severity.
  • Dynamic Asset Health Index: Get a live, continuous health metric for your infrastructure.
  • Map-Based Dashboards: See your entire network—substations to transmission lines—in one view.
  • Automated Reporting: Eliminate manual paperwork with audit-ready reports generated in seconds.

If you are ready to eliminate false positives and transition to a truly predictive maintenance strategy, this quick session is built for you.

Can't make it live? Register anyway and we will email you the recording.

[Click Here to Register Now]

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